You're introducing new ingredients to your product. How will you ensure its shelf life remains intact?
When adding new ingredients to your product, it's essential to ensure that the changes don't compromise its shelf life. Here's how you can maintain product integrity:
What strategies have you used to maintain shelf life with new ingredients?
You're introducing new ingredients to your product. How will you ensure its shelf life remains intact?
When adding new ingredients to your product, it's essential to ensure that the changes don't compromise its shelf life. Here's how you can maintain product integrity:
What strategies have you used to maintain shelf life with new ingredients?
-
-Stability testing: Product has to be tested in different conditions to monitor the quality parameters. -Microbial testing: Need to identify pathogens & spoilage microorganisms. -Sensory & physical evaluation: Ensure the product maintains its texture, flavor, palatability & appearance.
-
1. Ensure the ingredient comply to internal specs by getting COA from suppliers. This should include chemical and microbiological results. 2. Make sure process CCP's are adhered to. Conduct a review of the process flow to determine if any new OPRP/CCP needs to be added or changed as a part of adding the new ingredient. 3. Conduct Accelarated Shelf Life testing of the product to ensure that the shelf life is not compromised. A modern method can use the power of digital twin, AI to predict shelf stability on addition of new ingredient or change in ingredients. Ingredient's compositional data and the data of food matrix will be important for this.
-
Experienced Quality Assurance and Food Safety Supervisor with expertise in food safety protocols and industry standards. Skilled in implementing and maintaining BRC, FSSC, ISO 22000, ISO 9001, and ISO 45001 systems, ensuring compliance with regulatory requirements such as NFSA. Proficient in Quality Management Systems (QMS) and ERP platforms, including SAP, Oracle, JD Edwards, and Odoo, with advanced Microsoft Office skills. Adept at delivering impactful training sessions and leading teams to optimize and innovate quality assurance processes. Holds a Bachelor's degree in Biochemistry from Mansoura University, with a proven track record of enhancing operational efficiency and maintaining top-tier quality standards.
-
I think this is why shelf life testing and taste panel evaluations at regular intervals before product release is important. Doing these as part of quality assurance will help verify the effects of the new ingredient in the product, and assist in determining whether to adjust the inclusion level of the ingredient.
-
To ensure the shelf life of new ingredients remains intact, I will conduct thorough stability testing under various storage conditions. This includes evaluating the impact of factors such as temperature, humidity, and light. Additionally, I will assess the ingredient's interaction with other components in the product and apply proper packaging to protect its integrity. Regular monitoring and adherence to industry standards will also be part of the process to ensure optimal shelf life.
-
When introducing new ingredients, ensuring your product's shelf life remains intact is very crucial. Beyond the standard accelerated shelf-life and sensory testing, consider leveraging: -AI predictive modeling for shelf life and flavor interactions. -HPLC and mass spectrometry. -Packaging review and design. -Natural preservatives or micro encapsulation. These may help with maintaining quality and shelf life when adding a new ingredient.
Rate this article
More relevant reading
-
Product R&DWhat are the most effective ways to test a product's shelf life?
-
Logistics ManagementHow can you manage temperature-controlled shipments?
-
Food ManufacturingYou're facing potential ingredient shortages in production. How can you plan ahead to minimize disruptions?
-
Logistics ManagementWhat are the best practices for managing temperature-sensitive products?