Finecast Foundry

Finecast specialises in the development, engineering, and manufacture of high-precision sand castings for the automotive, motorsport, defence and aerospace industries worldwide. We leverage cutting-edge foundry technology and extensive experience to innovate in casting manufacturing, delivering geometrically complex cast components for high-performance and lightweight applications. Take a tour of Finecast, see the innovation and technology that guarantees high-quality castings. #sandcasting #casting #automotive #motorsport #defence #aerospace

Finecast specialises in the development, engineering, and manufacture of high-precision sand castings for the automotive, motorsport, and defence industries worldwide. We leverage cutting-edge foundry technology and extensive experience to innovate in casting manufacturing, delivering geometrically complex cast components for high-performance and lightweight applications. Operating from our state-of-the-art manufacturing facility in Littlehampton, West Sussex, UK, Finecast offers a comprehensive one-stop solution. Our advanced manufacturing process includes: Virtual Casting Simulation - Utilising 'MAGMASOFT©' virtual casting simulation software enables our specialist method engineers to prototype properties prior to production. This ensures optimal conditions for mould filling, solidification, and cooling, as well as identifying casting defects and predicting residual stresses in the cast component, both in the as-cast and heat-treated conditions. Mould Assembly Design - Our specialist CAD technicians utilise the latest 3D CAD software to optimise casting design and create optimal mould assembly packages complete with precise split lines, core layouts and clearances that are dimensionally accurate and repeatable. 3D Sand Printing - We employ the latest 3D sand printing technology for the rapid manufacture of moulds and cores with complex geometries and undercuts. 3D sand printing provides complete design freedom, enhances accuracy and repeatability and reduces lead times. Pattern Tooling - From our in-house pattern shop, our experienced pattern makers can machine-cut dimensionally-consistent pattern equipment and fixtures up to 2000 x 1000 x 420 mm. Prototype & Series Foundry - Our low-medium volume series foundry allows us to manufacture sand castings up to 3 msq with a min wall-thickness of 2.5mm in aluminium alloys, as well as specialist iron and steel grades. Heat treatment facilities are on-site to enhance the mechanical and physical properties of our castings. Non-Destructive Testing - Our advanced NDT facility provides powerful 2D radio tomography and 3D computed tomography inspection, ensuring high-integrity castings every time. Metallurgy Testing & Analysis - Material control is monitored by continual metallurgical analysis from our in-house metallurgy lab, including spectrographic analysis, nitrogen analysis, tensile testing, ultrasonic testing, dye penetrant inspection, magnetic particle inspection and microscopic examination of microstructures. CNC Machining - Our CNC machining facility is equipped with high-spec Mazak CNC machining centres, enabling our highly skilled engineers to machine geometrically complex, close tolerance components in a range of material grades. CMM Dimensional Validation - Utilising the latest CMM technology, including 3D geometric optical scanners and programmable probe stations, ensures complete dimensional validation of machined castings. Learn more about Finecast at https://finecast.co.uk