Bamdev Ghosal’s Post

Hello everyone! I’d like to share my four-month experience working as a Quality Engineer in the Quality Assurance Department at Pakistan Accumulators Private Limited. This picture perfectly represents the collaborative role of the Quality Assurance Department alongside departments like R&D, Production, and ISO Compliance. Here’s how its work: - R&D Collaboration: The R&D team is responsible for developing new designs and technologies. The Quality Department then takes these designs, creates samples, and assesses feasibility to determine if we have the required resources. We make minor adjustments if necessary to ensure the design aligns with our capabilities. - Approval Process: If both the R&D and Quality departments approve the new product, it proceeds to production. Otherwise, it is sent back to R&D for further refinement. - Quality Control During Production: Quality checks are performed continuously at every stage of production—from raw materials to in-process checks and finished goods. This ensures that quality standards are maintained throughout the entire production process. - Reporting and Process Control: Reporting and controlling are crucial parts of the production process. The Quality Department closely monitors all production activities to keep everything on track. - Waste Monitoring: The Quality Department also works to monitor and reduce waste in each department, helping to optimize resources and minimize losses. - SOP Updates: The Quality Department regularly issues updated Standard Operating Procedures (SOPs) to improve work processes and ensure they meet evolving quality standards. - Sample Creation for Clients: To secure orders, Quality Department create samples and prototypes that showcase the work to potential customers. This helps clients feel confident in placing orders. - Product Testing and Customer Assurance: The Quality Department conducts sampling and testing, including lab tests, and provides detailed reports to assure customers that the products meet required standards. - ISO Compliance: Quality Department also works on ISO compliance efforts to secure and maintain ISO certification for the organization. - Additional Responsibilities: The Quality Assurance Department is also involved in conducting internal quality audits, ensuring continuous improvement and adherence to industry standards. This experience has shown me the critical role that Quality Assurance plays in maintaining high standards, from the initial design phase all the way through to customer satisfaction. #Quality_Assurance #Quality_control #Industrial #industrial_engineer #production #Research #ISO #manufacturing #Quality

At Kolorseal, quality control is so important.

Overseas

Dear All, We are currently having an urgent opening for Quality Dy. Manager/ Manager Position in TNS. Please find below details- Experience- 7+ Years Qualification: B.tech/MBA/ relevant experience Salary-35K-45K CTC Job Location-Sikandrabad, Bulandshahr UP Job role and responsibilty- QA Planning: Inspection and Testing Planning-Planning for manpower for MICC as per rolling schedule.Scheduling of MICC at supplier Works.Scheduling for offering of Raw Material CIP at supplier Works. Scheduling for offering of Finish Good readiness after conducting of pre CIP and as per status of PPR.Planning for audit and renewal of factory approval from customer.  Internal QA Planning-Planning of Training as per need of manpower nominate by In Charges.Planning of training of feedback of customer complain.Planning of control test.  Inspection & Testing-Ensure Updated MQPs as per customer requirement are available,Standards (IS or any) is available and all Standards being practiced in plant are available,,Ensure PGCIL CIP of Raw Material to be done on timely as per schedule if applicable, Internal QA-Ensure approved Work Instruction are issuing to all working area,Ensure quality test to be done and maintain records of the data for IN coming material and Critical Item as defined in process,Ensure over thickness, root radius & flange width material not consider for production. Ensure QA check to be done at all Section as per Process & MQP Guidelines. Ensure Check for first check being done,Audit shall be conducted every day for material segregation/Stacking project, Structure and mark no wise, no mixing various project materials and compliance of 3S and EHS guidelines in all sections. Analysis and presentation of the quality related data on Customer Complain, Rework & D.O.B,Maintain rework, Fabrication faults, Scrap, Daily production, Rejection, cost analysis of failure and root cause analysis reports.  Improvement / Kaizen Take 1-2 projects from self-identified/Self audit reports of Plant manager/DOB/BPEX per month FOR THE improvement in production area. Improvement projects should be target basis and ensure to complete on target date.All team members shall be encouraged to share the KAIZEN in their section. All kaizen collected from all section shall be shared and discussed with Plant head and shall be implemented if found effective and efficient. Motivation & Training : Feedback training shall be conducted on weekly basis and all the deviations/faults shall be shared with concern person and required training shall be conducted to upgrade him,Training need as per share by department in charge shall be conducted as per training calendar. Nomination of employees/contractors shall be done every month for R&R as per company policy and guidelines. Employees/contractor responsible for any KAIZEN implementation shall also be awarded. Please share your CV and interest profile name at shalu.pandey@tnsworld.com ,contact no-9958008886

Hiring *Production Quality Control Specialist* 1. *Quality Monitoring*: Conduct rigorous inspections of semi-finished and finished products during the production process based on established company or industry quality standards. Use professional testing tools to ensure that product specifications, performance, and appearance meet the required standards. Perform phased sampling inspections to ensure consistent quality throughout the production process. 2. *Problem Identification and Reporting*: Accurately identify product defects or potential issues and record the relevant information precisely. Upon discovering non-conforming products, promptly notify the relevant departments to initiate corrective actions and prepare detailed quality inspection reports to archive the results. 3. *Facilitating Improvements*: Communicate inspection feedback to the production team and offer constructive suggestions to enhance product quality. Collaborate with engineers to analyze the root causes of issues and explore effective improvement strategies. 4. *Testing Equipment Management*: Perform regular calibration and maintenance of testing equipment to ensure accuracy and proper operation. Keep detailed records of equipment usage and maintenance logs, ensuring compliance with operational standards. 5. *Supervision and Audit Functions*: Closely monitor key production stages to ensure adherence to standardized procedures. Audit external suppliers based on quality standards to ensure raw material quality meets the required benchmarks, ensuring strict quality control throughout the supply chain. 6. *Compliance with Standards and Procedures*: Master the company's internal quality management systems and standards to ensure precise implementation. Adjust and optimize product quality standards dynamically based on customer requirements or the latest industry standards, continuously leading quality improvements.

Why Quality Control and assurance is must ?? Ensuring the quality check of every part used in a production line, especially in industries like chemical manufacturing, is paramount. Each component plays a crucial role in maintaining the integrity and safety of the entire process. A single faulty part can lead to catastrophic consequences, as seen in the recent blast in the chemical factory in Dombivli, Maharashtra. Every individual in the workshop must prioritize functionality over merely completing tasks to impress superiors. This means rigorously examining each component for any defects or irregularities that could compromise safety or efficiency. By fostering a culture of meticulousness and accountability, we can minimize the risk of accidents and ensure the smooth operation of industrial processes. RIP those who lost their lives.

Read this👇👇 Are you intending to pursue a career in Quality control / Quality assurance or you're new to the field and wondering how you can avert product failure and make a mark🤷🤷. Then take your time and read through cause this is for you. 14 ways a QC/QA can avert product failure. ✅ As a QC personnel, ensure proper training which includes educating personnel about specific defects related to their role. ✅ Check work instructions and workmanship standards. ✅ Check production equipments before production to ensure they are neat and free of microbial infections. ✅ Ensure environmental controls to ensure cleanliness and contamination control. ✅ Check for proper calibration of tools and equipments to ensure accurate measurements and results. ✅ Check records and procedures for incoming inputs and materials. ✅ Conduct In- process checks. ✅ Check for final product quality control. ✅ Check raw materials and test them before production and issue a go ahead order on materials tested to be used. ✅ Test samples of product after production to ensure they are fit for packaging. ✅ Check to ensure proper hygiene while filling, capping, sealing and packaging of finished products to avoid contamination. ✅ Test products to know their shelf lives. ✅ Monitor production to ensure that the right materials are added, in their right proportions and at the right time interval. ✅ Check to ensure that materials/ containers used while packaging are neat. #QAQC #Productquality #manufacturingindustry

From personal experience, I can say this is a great role with a great team of people.