Ariana Mortenson’s Post

Hydraulic Cylinder Repair: Mistakes You Need To Avoid In 2024! #hydrauliccylinders #hydraulicsystems #repairing #maintenance

Maintenance departments and service centers often repair submersible pumps, almost all of which have dual seals—an upper (inner) seal and a lower (outer) seal—separated by a chamber (cavity) filled with a barrier fluid. Usually, the barrier fluid is oil, but some models use a glycol solution. When refilling the chamber, best practice is to use the barrier fluid and procedure specified in the OEM pump manual, but if the OEM manual or the specified fluid is unavailable, here are some general guidelines. https://lnkd.in/eeikjxRU

Let us take a moment to think about control valve operation and maintenance. On a valve on gas service, provided the gas is clean, there should be no erosion damage to the control valve trim. So why does the damage, typically shown on the plug shank in the picture below, start to occur? A gas valve will be relatively dry, which means there is no natural lubrication between the plug and the cage. A liquid service valve, however, will naturally have a degree of lubrication through the fluid passing through the valve. The first consideration is that it could be "galling". In simple terms, galling occurs when two relatively soft materials are rubbed together. The rubbing effect causes the materials to "pick up". Galling is normally eliminated by applying a hard facing to at least one of the rubbing surfaces. A typical hard facing material is Stellite 6. So if the materials have been correctly selected, why would the damage shown below still occur? The answer is often line debris. Control valve trims are manufactured to close running tolerances, and if debris gets trapped between the plug and the cage, then this will cause score marks, mostly in the softer material. The scoring often starts to "ball up" the material, which in turn gathers between the plug and the cage. Over the period of operation, as the actuator continues to move the valve up and down, the process is repeated, and the damaged area grows in size.

Regular maintenance is essential for preventing costly downtime and expenses. Key steps for optimal hydraulic system performance include sampling and inspecting fluid, maintaining filters and checking lines. Don't risk system failure and increased costs due to leaks and contamination. Explore more maintenance tips in our blog: https://lnkd.in/ehQK6n7W #HydraulicMaintenance

⚙ Hydraulic Motor Operational Maintenance Checklist 1. Regular Inspection - Visual #Inspection:   - Check for leaks around the motor and associated #hydraulic lines. Look for any signs of wear, corrosion, or damage.   - Inspect mounting bolts for tightness and ensure the motor is securely mounted.    - Noise and Vibration:   - Listen for unusual noise that could indicate wear or failure.   - Monitor for excessive vibration that could suggest imbalance or #mechanical issues. 2. Hydraulic Fluid Management - #Fluid Level and Quality:   - Regularly check the hydraulic oil level in the reservoir. Ensure it is within recommended limits.   - Inspect fluid for contamination (particles, water, or discoloration) and change it as needed. - Filter Replacement:   - If equipped, change hydraulic filters according to the manufacturer’s recommendation or when contaminants are detected. 3. Cooling System Check - Thermal Management:   - Ensure the hydraulic motor operates within the recommended temperature range. Overheating can cause damage.   - Verify that any cooling fans or systems are operational and free of obstructions.  4. Seal and Gasket Maintenance - Gasket Integrity:   - Regularly check the seals and gaskets for wear or deterioration, especially if leaks are observed.   - Replace any damaged seals/gaskets immediately to prevent fluid loss and contamination.  5. Lubrication - Proper Lubrication:   - Ensure that any lubrication points are maintained according to the manufacturer's guidelines.   - Use the specified lubricants and apply them at recommended intervals. 6. Torque and Performance Monitoring - Performance Checks:   - Regularly measure motor output and performance. This includes checking for required torque and slow-speed operations.    - Torque Analysis:   - Monitor the torque output during operations to ensure optimal performance. Fluctuations can indicate maintenance needs. HYD MOTOR,LOW SPEED HIGH TORQUE   OEM #30158011   EVERGROW #60316022 🔎More details pls visit our web https://lnkd.in/gekX4FJi #Varcoreplacementparts #NOVspareparts #hydmotorlowspeed #hightorque #repair

What is Hydraulic? Maintenance of Hydraulic Systems

🔧 The Importance of Regular Hydraulic Hose Maintenance 🔧 In the world of industrial machinery and heavy equipment, hydraulic hoses play a critical role in ensuring the efficient and safe operation of systems. However, they are often overlooked until a failure occurs. Regular maintenance of hydraulic hoses is not just a best practice—it's a necessity for the following reasons: 1 -Preventing Downtime ⏳ - Unexpected hose failures can lead to significant downtime, halting operations and causing delays. Regular inspections and maintenance help identify potential issues before they become costly problems, ensuring continuous productivity. 2 - Enhancing Safety 🚧 - Hydraulic systems operate under high pressure. A hose failure can result in serious injuries or even fatalities. Regular maintenance minimizes the risk of accidents, protecting your team and workplace. 3 - Extending Equipment Lifespan 🛠️- Properly maintained hoses reduce the strain on hydraulic systems, enhancing the longevity of your machinery. This means fewer replacements and repairs, saving on costly investments in the long run. 4 - Cost Savings 💸- Proactive maintenance is far more cost-effective than reactive repairs. Identifying and addressing wear and tear early can save substantial amounts on emergency fixes and equipment replacement. 5 - Optimal Performance ⚙️- Well-maintained hoses ensure that your hydraulic systems perform at their best, improving overall efficiency and reliability. This leads to better output and quality in your operations. 6 - Compliance and Standards 📋- Adhering to industry standards and safety regulations often requires regular maintenance schedules. Staying compliant avoids legal issues and enhances your company's reputation for safety and reliability. Investing in regular hydraulic hose maintenance is an investment in your equipment, your team’s safety, and your bottom line. Don’t wait for a breakdown to highlight its importance—schedule your maintenance checks today and keep your operations running smoothly! 📞03458 120 212 | 🌐 www.hydraquip.co.uk #Efficiency #HydraulicHoseRepair #MobileService #IndustrialMaintenance #Manufacturing #Construction #Agriculture #Transport #Logistics #PortOperations #ReduceDowntime #Efficiency

Share: 🔒 Prioritize safety and efficiency with this essential guide to hydraulic press brake operation and maintenance! 🔧 Discover the critical steps and best practices for ensuring the safe and reliable performance of your hydraulic press brake. From proper setup and handling to regular maintenance and inspection, this article covers all the bases to keep your machine running smoothly and your operators out of harm's way. 👷♂️ Whether you're responsible for a single machine or an entire shop floor, this guide is packed with expert insights and practical tips to help you optimize your press brake operations while maintaining a safe working environment. 💪 Don't compromise on safety or productivity - click now and learn how to master the safe operation and maintenance of hydraulic press brakes! 👉 https://buff.ly/4aE9bhB #HydraulicPressBrake #SafetyFirst #MaintenanceTips #ManufacturingBestPractices

🔧 Is Your Hydraulic Compactor Operating at Its Best? 🔧 Hydraulic compactors play a critical role in keeping operations efficient and productive across industries like waste management, manufacturing, construction, and retail. But like any machinery, compactors wear down over time—leading to costly breakdowns, inefficiencies, and delays. That’s why regular maintenance and timely repairs are so important. From leaky hoses to malfunctioning pumps and valves, even a small issue in your hydraulic system can cause major disruptions. At Sterig Hydraulic Repair Inc., we specialize in compactor hydraulic repair to keep your equipment running smoothly. With over 35 years of experience serving businesses across the Midwest, we provide fast, reliable, and expert repairs for hydraulic systems. ✅ Why repair matters: Reduces costly downtime Prevents major breakdowns Extends the life of your equipment Keeps operations running efficiently 💡 Don’t wait for a breakdown! Whether you need an urgent repair or want to set up preventative maintenance, our certified technicians are ready to help. 🔗 Contact Sterig Hydraulic Repair Inc. today and ensure your hydraulic compactor operates at peak performance. We’re here to keep your business moving forward! #HydraulicRepair #CompactorMaintenance #MidwestBusiness #PreventativeMaintenance #Manufacturing #WasteManagement #SterigHydraulicRepair

Hydraulic maintenance of heavy equipment