Quality and process engineers, does this look familiar? As much as we love Excel for so many of our essential business tasks, it just wasn't designed to process the vast amounts of data that need to be processed by process and quality engineers when they are trying to solve their production issues. While Excel was designed for maximum flexibility for any situation, LinePulse was designed specifically for high-volume discrete manufacturers. We don't limit how much data you can ingest with LinePulse, because our priority is that you have all the data you need to get the most accurate insights possible. If you want to say goodbye to error messages like these, swing on by our website and book a LinePulse demo to get started.
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“Ask the Expert" is Here for You! Ever find yourself puzzled over a soldering snag, process improvement puzzle, or rework riddle? 🤔 You're not alone! Good news: our in-house experts are here to help you navigate through any technical challenges you're facing. Whether it's a question about achieving the perfect solder joint, optimizing your production line, or tackling a tricky rework issue, no question is too big or too small. Our experts are armed with years of experience and a wealth of knowledge, ready to provide you with actionable insights and solutions. 🔧💡 Don't let those questions keep you up at night! DM us with your questions!
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Struggling to pinpoint the process variation affecting your production quality? Learn how a DOE can help you minimize defects and maximize production efficiency. A design of experiment (DOE) is an analysis and statistical tool used to determine the relationship between factors affecting a process and the output of that process. In our “Design of Experiment (DOE)” webinar, we introduce this valuable tool and how it can help you identify and better control the variables affecting your manufacturing process and product quality. https://bit.ly/3z5LiCd
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I'm pleased to report that I just sent out the latest issue of the FabTime Cycle Time Management Newsletter (the second issue since starting at INFICON). Our main article this month, inspired by Hani Ofeck, addresses the question: What Makes an Effective Daily Fab Status Meeting? The article ranges from general thoughts on meeting purpose and structure to specific ideas about content that should be included (including a section on holding individuals accountable for meeting goals, as illustrated by the chart below). This issue also includes several announcements, and a plethora of subscriber discussion (about standby-WIP-waiting time, value stream mapping, software for predicting outs, WIP Turns rates, and test wafer ratios). To subscribe, just message me here with your email address, and I'll get you added to the list. #waferfab #cycletime #fabmanagement #factorybehavior #semiconductormanufacturing
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✓ A Fineblanking tool may fail to produce component,inspite of dimensions being OK,for the following reasons: a) Fracture in component b) Punch chipoff / Punch crack c) Die chipoff / Die crack d) Hole punch breaking e) Slug ejector not operating f) Depth / height of semipierce lug varying Methodology for improvement of tool performance: 1) Track problem frequency: Create a graph that visually depicts the frequency of various issues impacting productivity over the past 3-4 months. 2) Pareto Analysis: Apply the 80/20 rule to identify the 20% of problems causing 80% of production loss. This helps prioritize efforts. 3) Action Plan & Tool Room Collaboration: Develop a clear action plan with your tool room team to address the top priority issues. Focus on solutions that address the most impactful issues. 4) Visualize for Continuous Improvement: For maximum visibility, prominently display the graph in the production chief's office. This will facilitate daily review and keep everyone focused on ongoing improvement efforts. ✓ By implementing this data-driven approach, you can significantly enhance production efficiency and achieve long-term success. ✓ What are your thoughts on using this approach? ✓ Have you implemented similar visual tools for continuous improvement? #productivity #manufacturing #leanmanufacturing #paretoanalysis #continuousimprovement #dataanalysis
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#ServiceSimplified: What are the real cost of tool breakdown? It includes multiple facets: lower production, quality concerns, higher cost, more emissions, and even negative impact on operators’ well-being. 😟 Let us help you minimize the risk of tool failures: 👉 https://bit.ly/3XLHrUI
What are the consequences of tool breakdowns?
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MACHINE MONDAY | A 𝗦𝗹𝗼𝘄𝗲𝗿 𝗣𝗿𝗼𝗱𝘂𝗰𝘁𝗶𝗼𝗻 Line Might 𝗣𝗿𝗼𝗱𝘂𝗰𝗲 𝗠𝗼𝗿𝗲 — Find Your 𝗚𝗛𝗢𝗦𝗧 𝗕𝗼𝘁𝘁𝗹𝗲𝗻𝗲𝗰𝗸𝘀 Identifying bottlenecks in complex assembly lines can be tough due to the multiple processes happening at once and the lack of recorded 𝗶𝗻𝗱𝗶𝘃𝗶𝗱𝘂𝗮𝗹 𝗼𝗽𝗲𝗿𝗮𝘁𝗶𝗼𝗻 cycle times; at best, only the 𝘀𝘁𝗮𝘁𝗶𝗼𝗻 𝗰𝘆𝗰𝗹𝗲 𝘁𝗶𝗺𝗲 is recorded. Additionally, when industrial engineers observe the line, workers may change their pace, which doesn't help. The real issue, though, is the 𝘃𝗮𝗿𝗶𝗮𝗯𝗶𝗹𝗶𝘁𝘆 𝗼𝗳 𝗶𝗻𝗱𝗶𝘃𝗶𝗱𝘂𝗮𝗹 𝗼𝗽𝗲𝗿𝗮𝘁𝗶𝗼𝗻 𝘁𝗶𝗺𝗲𝘀, affecting the entire production cycle time. With the Odin workstation, every individual operation's time on the line is recorded, allowing us to 𝘀𝗽𝗼𝘁 𝘁𝗵𝗲 𝗼𝗽𝗲𝗿𝗮𝘁𝗶𝗼𝗻𝘀 𝘄𝗶𝘁𝗵 𝘁𝗵𝗲 𝗺𝗼𝘀𝘁 𝘁𝗶𝗺𝗲 𝘃𝗮𝗿𝗶𝗮𝘁𝗶𝗼𝗻. We use a 𝗹𝗶𝘃𝗲 𝘀𝘁𝗮𝗻𝗱𝗮𝗿𝗱 𝗱𝗲𝘃𝗶𝗮𝘁𝗶𝗼𝗻 calculation for this. The chart we've created from this data has now become a key resource for engineers to find and fix these 'ghost bottlenecks.' By focusing on these #ghostbottlenecks, we can make the production process more stable and improve the line's productivity and output. That's how sometimes, a slower but more stable line can end up producing more.
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🚀 Improving Production with Theory of Constraints (TOC) 🚀 The Theory of Constraints helps boost production throughput by targeting the bottleneck. 🔧 Key Steps: 1. Identify the bottleneck 2. Optimise it 3. Subordinate all other processes to it 4. Improve the bottleneck 5. Repeat Implement TOC to make your production process smoother and more efficient. #Production #TheoryOfConstraints #Efficiency #ContinuousImprovement
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What is stopping you from Automating your Tightening Production Lines!
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Lots to Die For! Transform your manufacturing process with yieldWerx's Lot Control & Disposition module. Seamlessly integrating with your MES software, this module takes decision-making to the next level, offering real-time alerts and insights that keep your production on track. Here’s how it makes a difference: 🔔 Automated Alerts: Instantly directs lots based on user-defined rules, ensuring quick and effective actions for wafer and assembly disposition. 📊 Informed Decision-Making: Enables engineers/operators to take decisive actions—scrap, retest, downgrade, or release—with full documentation. 📈 Lot Commonality Reports: Identify patterns and similarities across lots, helping you make comprehensive decisions. 🎯 Advanced Lot Categorization: Categorize lots for targeted analysis and operational planning. 💡 Sophisticated Reporting: Get detailed insights and filter data to enhance your decision-making process. Ready to elevate your yield management? 🚀 Schedule a Demo Today! https://lnkd.in/dbfKaUzP #Semiconductors #Manufacturing #YieldManagement #RealTimeControl #AIInManufacturing #SmartManufacturing
Wafer Lot Control & Disposition Tool | yieldWerx
https://yieldwerx.com
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What will you do with all the time you save on a root cause analysis after automating it with LinePulse? Here are some ideas… • Put on a fresh pot of coffee in the break room and wait for it to finish, so you can actually drink it while its hot • Update your computer operating system • Read your quarterly corporate email newsletter • Write a rap song about your favourite line engineer • Get home on time for once #quality40 #manufacturing #qualitycontrol #qualitymanagement #qualityasurance #manufacturingoperations #manufacturingtechnology
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